Electrical Transformer Winder

Description

Job Summary: Execute the winding, assembly, and manufacturing process of windings for transformers and special electrical equipment, ensuring quality and safety. Key Highlights: 1. Experience in winding and manufacturing electrical transformers 2. Knowledge of interpreting electrical drawings and calculating turns 3. Proficiency in using winding-specific tools and equipment **Electrical Transformer Winder** General Information **Position:** Electrical Transformer Winder **Department:** Production **Reports to:** Production Manager **Work Mode:** On-site **Schedule:** Full-time **Location:** Transformer manufacturing plant. Job Objective Execute the winding, assembly, and manufacturing process of windings for single-phase and three-phase transformers, isolation transformers, autotransformers, reactors, and special electrical equipment, ensuring product quality, compliance with technical specifications, and company-established safety standards. Main Responsibilities * Wind single-phase and three-phase transformers. * Manufacture primary and secondary windings according to electrical drawings. * Wind isolation transformers. * Wind autotransformers. * Manufacture electrical reactors and special coils. * Select appropriate gauge copper or aluminum conductor. * Prepare bobbins, molds, and materials for the winding process. * Place insulating materials between winding layers. * Apply electrical insulation techniques during winding. * Control conductor tension during the winding process. * Perform exact turn counting per technical specifications. * Carry out internal winding connections. * Solder terminals and electrical connections. * Identify and label manufactured windings. * Verify physical measurements and dimensions of windings. * Prepare windings for core assembly. * Assist in transformer assembly. * Conduct visual quality inspections. * Detect defects in the manufacturing process. * Maintain order and cleanliness in the work area. * Comply with industrial safety and quality standards. Academic Requirements * Technical degree in Industrial Electricity. * Technical degree in Industrial Electrotechnology. * Technical degree in Electromechanics. * Completed secondary education with proven experience in transformer winding. * Preferred: Training in electrical transformer manufacturing. Experience * Minimum 2 years of experience in transformer winding. * Experience in dry-type transformer manufacturing. * Experience in single-phase and three-phase transformers. * Experience in autotransformers. * Experience in isolation transformers. * Experience in interpreting electrical drawings. Technical Knowledge * Transformer winding techniques. * Interpretation of electrical drawings. * Turn calculation. * Conductor cross-section calculation. * Copper and aluminum conductors. * Electrical insulating materials. * Single-phase and three-phase systems. * Delta and Star (Wye) connections. * Laminated cores: EI-type, UI-type, and toroidal. * Impregnation processes with dielectric varnish. * Transformer assembly. * Electrical safety. Tools and Equipment Handling * Manual winding machine. * Automatic winding machine. * Turn counter. * Electric soldering iron. * Vernier caliper. * Micrometer. * Digital multimeter. * Megohmmeter (Megger). * Precision hand tools. * Conductor cutting and stripping equipment. Competencies * Accuracy and attention to detail. * Manual dexterity. * Organization. * Responsibility. * Punctuality. * Teamwork. * Proactivity. * Ability to follow technical procedures. * Commitment to quality. * Results orientation. Regulations * IEC 60076 – Power Transformers. * IEC 61558 – Safety and Isolation Transformers. * National Electrical Code (NEC). * National Electrical Regulation (NER). * Occupational Safety and Health Standards. * Internal quality procedures. Performance Indicators (KPIs) * Number of windings produced per shift. * Production schedule adherence. * Percentage of products approved in quality control. * Rework rate. * Average manufacturing time per winding. * Compliance with technical specifications. * Efficient material consumption. * Compliance with safety standards. * Reduction of copper and insulating material waste. * Order and cleanliness in the work area. Job Conditions * Permanent on-site work at the production plant. * Availability to work overtime as required by production demands. * Ability to handle transformer materials and components. * Mandatory use of Personal Protective Equipment (PPE). * Willingness to participate in continuous training on manufacturing processes. Salary: S/.1,246\.80 \- S/.2,792\.78 per month Work Location: On-site employment